Air Sealing: Enhancing Energy Efficiency & Thermal Comfort in New Homes

As homeowners and builders increasingly prioritize energy efficiency and thermal comfort, advanced air sealing techniques have emerged as a crucial aspect of modern construction and retrofitting projects. Proper air sealing not only reduces energy consumption and utility costs but also enhances indoor air quality and overall comfort levels. In this article, we’ll explore the latest innovations in air sealing technologies and techniques that homeowners and builders can implement to achieve superior energy efficiency and thermal comfort in residential properties.

The Importance of Air Sealing
Air sealing refers to the process of sealing gaps, cracks, and openings in the building envelope to prevent the infiltration of outdoor air and the escape of conditioned indoor air. In traditional construction, air leakage through gaps and penetrations in the building envelope can account for a significant portion of energy loss, leading to increased heating and cooling loads and higher utility bills. Additionally, air leakage can result in drafts, uneven temperatures, and poor indoor air quality, compromising the comfort and health of occupants.

With growing awareness of the environmental impact of energy consumption and the rising cost of utilities, homeowners and builders are increasingly seeking effective air sealing solutions to improve the energy efficiency and comfort of residential buildings. Fortunately, advancements in building materials, construction techniques, and building science have paved the way for innovative air sealing strategies that offer superior performance and durability.

Advanced Air Sealing Technologies and Techniques
Of all the myriad cutting-edge air sealing advances which have emerged in recent years, the systems of continuous air barriers, blow door testing/sealing, aerosol sealant technology, and insulated sheathing system including SIPS are among the most important.

Continuous Air Barrier Systems
One of the most effective strategies for achieving airtightness in buildings is the implementation of continuous air barrier systems. Unlike traditional air sealing methods that rely on caulks, sealants, and tapes to seal individual penetrations, continuous air barriers create a seamless barrier that wraps around the entire building envelope, minimizing the potential for air leakage.

These systems typically consist of durable materials such as membranes, sheathing, or spray-applied coatings that are installed on the exterior of the building envelope. Common materials used in continuous air barriers include spray foam insulation, rigid foam insulation, and specialized membranes such as self-adhered membranes and fluid-applied air barriers. By eliminating gaps and penetrations in the building envelope, continuous air barrier systems effectively reduce air leakage and improve energy efficiency. They also provide additional benefits such as moisture control, soundproofing, and enhanced durability.

Blower Door Testing and Diagnostic Air Sealing
Blower door testing is a diagnostic tool used to measure the airtightness of a building and identify areas of air leakage. During a blower door test, a powerful fan is mounted in an exterior door opening, and the building is depressurized to simulate the effect of wind blowing against the building envelope. By measuring the airflow through the fan and monitoring pressure differentials, building professionals can quantify the extent of air leakage and pinpoint specific locations where air sealing is needed. This data-driven approach allows for targeted air sealing interventions, maximizing the effectiveness of air sealing efforts while minimizing disruption to the building occupants. In addition to identifying air leakage pathways, blower door testing can also be used to verify the performance of air sealing measures after installation. By conducting a post-construction blower door test, builders can ensure that the building meets specified airtightness targets and identify any remaining leaks that require attention.

Aerosol Sealant Technology
Aerosol sealant technology is a relatively new innovation in air sealing that offers a convenient and cost-effective solution for sealing small to medium-sized air leaks in residential buildings. Aerosol sealants consist of pressurized cans containing a liquid sealant formulation that is dispensed as a fine mist into the air leakage pathways.

When sprayed into a leaky area, the sealant particles travel with the airflow and coalesce to form a durable seal that blocks the passage of air. Aerosol sealants are particularly well-suited for sealing gaps and cracks in walls, ceilings, and floors, as well as around windows, doors, and electrical outlets. One of the key advantages of aerosol sealant technology is its ease of application and versatility. Unlike traditional air sealing methods that require manual application of caulks or sealants, aerosol sealants can be quickly and easily applied to inaccessible or hard-to-reach areas without the need for special tools or equipment.

Insulated Sheathing and Structural Insulated Panels (SIPs)
Insulated sheathing and structural insulated panels (SIPs) are innovative building materials that combine structural support with thermal insulation and air sealing properties. These prefabricated panels consist of rigid foam insulation sandwiched between two layers of sheathing, providing a continuous thermal barrier and airtight seal when installed on the exterior of the building envelope. By integrating insulation and air sealing into a single component, insulated sheathing and SIPs offer several advantages over traditional construction methods. They provide superior thermal performance, reduced thermal bridging, and enhanced airtightness, resulting in improved energy efficiency and thermal comfort. Furthermore, insulated sheathing and SIPs can help streamline the construction process by reducing the need for multiple layers of materials and labor-intensive air sealing measures. This can lead to faster construction timelines, lower labor costs, and overall project savings.

Conclusion
Advanced air sealing techniques play a crucial role in enhancing the energy efficiency, comfort, and durability of residential buildings. By implementing innovative air sealing technologies and techniques such as continuous air barrier systems, blower door testing, aerosol sealant technology, and insulated sheathing/SIPs, homeowners and builders can achieve superior airtightness and thermal performance, resulting in reduced energy consumption, lower utility bills, and improved indoor comfort.

As the demand for energy-efficient and sustainable buildings continues to grow, investing in effective air sealing measures will become increasingly important for homeowners, builders, and policymakers alike. By staying informed about the latest advancements in air sealing technology and integrating best practices into building design and construction processes, we can create healthier, more comfortable, and more sustainable living environments for current and future generations.

For Further Reading
• Aeroseal.com, a firm specializing in building envelope air sealing, discusses the technique and applications at their website, https://aeroseal.com/aerobarrier/
• “Mind the Gaps: Making Existing Buildings More Airtight”, an article discussing emergent issues in the air sealing of buildings by BuildingGreen is found at: https://www.buildinggreen.com/feature/mind-gaps-making-existing-buildings-more-airtight
• The Office of Energy Efficiency and Renewable Energy has published an article “Aerosol Envelope Sealing in New Construction”, available at: https://www.energy.gov/eere/buildings/aerosol-envelope-sealing-new-construction

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